Solution Description

AOKMAN ATA Sequence Shaft Mounted Gearbox with Most Aggressive Value

Factors:

1. Housing: Nodular Forged Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
three. Gears Content: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
five. Gears Hardness: Floor Hardness: HRC58-62, Internal Hardness: HBS156-207
6. Gears Precision: 6 Course
seven. Shafts Materials: 40Cr
8. Enter Configurations:
Keyed Strong Shaft Input
IEC Normalized Motor Flange
nine. Output Configurations:
Keyed Hollow Shaft Output
ten. Oil Seal: ZheJiang SOG
11. Bearings: NSK, SKF, FAG, HRB, ZWZ, LYC
12. Spare Elements: Torque arm, Optional Backstop

The attributes of ATA shaft mounted gearbox:
Mounting Sort: Tie rod Hanging shaft mounted
Output Shaft: Single essential hollow shaft, every design can choose 3 hollow diameter at most.
Gearbox Housing: Difficult Iron Steel, can be utilised outside.
Anti-slip gadget: Can fit for any product, It is very practical to be mounted.

The routine maintenance of ATA shaft mounted gearbox:
1. Prior to starting up the reducer have to be crammed of N159 or N220 extreme force industrial gear oils, till the gearbox oil displays an intermediate place
two. After 3 months running, the gearbox want to adjust oil, consideration it must be particles inside the device rinse before including new oil.
3. At the reducer hollow shaft ends and generate pulley stop gland plate have to fixed with locking screws.
4. The reducer pulley and the motor pulley should be parallel when they are set up and the belt tightness need to be moderate.
 

Rated Electricity
 
one.1~193KW
Intput Velocity
 
500~1400r/min
Output Speed
 
twenty five~300r/min
Ratio
 
IN=5….31.five
Installation Kind
 
Shaft mounted

The versions of ATA shafted mounted gearbox:
one Phase: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Phase: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D

Gearbox Parameters:

Models Output Bore Dia. Maximum Torque Nominal Ratio(i)
ATA30 30mm 180Nm five

7

10

12.five

15

20

twenty five

31

ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

Item photos:

Merchandise software:

Our business :
AOKMAN was launched in 1982, which has more than 36 many years in R & D and production of gearboxes, gears, shaft, motor and spare elements.
We can supply the correct answer for uncountable applications. Our items are broadly utilized in the ranges of metallurgical, metal, mining, pulp and paper, sugar and alcoholic beverages industry and various other kinds of machines with a strong existence in the worldwide industry.
AOKMAN has turn out to be a reliable supplier, CZPT to offer high quality gearboxes.With 36 years expertise, we assure you the utmost trustworthiness and stability for equally item and services.

Consumer browsing:

Our Services:

Pre-sale providers one. Select gear product.
two.Layout and manufacture items according to clients’ particular necessity.
3.Prepare technical personal for clientele
Services for the duration of marketing one.Pre-verify and acknowledge items forward of delivery.
2. Aid consumers to draft resolving programs.
After-sale providers one.Assist customers to prepare for the 1st development scheme.
two. Practice the very first-line operators.
three.Get initiative to get rid of the difficulty speedily.
4. Offer technological exchanging.

FAQ:
one.Q:What types of gearbox can you make for us?
A:Principal merchandise of our business: UDL collection pace variator,RV sequence worm gear reducer, ATA sequence shaft mounted gearbox, X,B collection equipment reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and countless numbers of requirements
2.Q:Can you make as per custom made drawing?
A: Yes, we provide tailored provider for consumers.
three.Q:What is your phrases of payment ?
A: thirty% Advance payment by T/T right after signing the deal.70% before shipping
four.Q:What is your MOQ?
A: 1 Set

If you have any need for our products you should really feel totally free to speak to me

US $500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Parallel
Hardness: Hardened
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Rated Power
 
1.1~193KW
Intput Speed
 
500~1400r/min
Output Speed
 
25~300r/min
Ratio
 
IN=5.0…31.5
Installation Form
 
Shaft mounted

###

Models Output Bore Dia. Maximum Torque Nominal Ratio(i)
ATA30 30mm 180Nm 5

7

10

12.5

15

20

25

31

ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Parallel
Hardness: Hardened
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Rated Power
 
1.1~193KW
Intput Speed
 
500~1400r/min
Output Speed
 
25~300r/min
Ratio
 
IN=5.0…31.5
Installation Form
 
Shaft mounted

###

Models Output Bore Dia. Maximum Torque Nominal Ratio(i)
ATA30 30mm 180Nm 5

7

10

12.5

15

20

25

31

ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

Choosing the Right Agricultural Gearbox

When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.
agriculturalparts

Bevel gearboxes

Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.

Closed-loop seals

There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
agriculturalparts

Surface finish

The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.

Shaft arrangement

An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
agriculturalparts

Cost

Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
China Aokman ATA Series Shaft Mounted Gearbox with Most Competitive Price     agricultural gearboxes	China Aokman ATA Series Shaft Mounted Gearbox with Most Competitive Price     agricultural gearboxes
editor by czh 2022-12-13