Product Description

      

EPO1-672 Competitive price Agricultural gearbox Lawn mower series

When choosing the right mower, there are 2 basic types: manual transmission and hydrostatic transmission. This article will compare these 2 types of transmissions and explain their effects on the mower. Which type of transmission is more suitable for your needs? Gearbox mowers are generally more fuel efficient than manual mowers. The following are other factors to consider when buying a lawnmower. This will help you decide which type is best for you.
Hydrostatic transmission
The hydrostatic transmission is a kind of transmission in lawnmower, which uses fluid to transmit power from the engine to the wheels. This transmission has the advantages of infinite speed control, self overload protection, high power-to-weight ratio, and dynamic braking. It is also reversible, allowing you to turn the mower backward. The hydrostatic transmission is usually controlled by a foot pedal, handle or cruise control device.
Hydrostatic drives in mowers are generally easy to maintain and provide a wide range of speeds. Hydrostatic transmission has a compact structure, fast response, and easy direction change. You may need to add a few ounces of oil each year to prevent rust. However, hydrostatic mowers are not without potential problems. To avoid them, please check these tips for the hydrostatic mower. You may also need to replace the old oil with high-quality hydrostatic oil. The working principle of hydrostatic transmission is very similar to that of automatic transmission. Hydraulic oil transfers energy from the engine to the drive wheels instead of using an electric motor to shift gears. The hydrostatic transmission device is composed of a pump and a motor. The pump pushes the pressurized oil through the piston in the drive system to transfer energy to the drive wheels. Compared with a standard manual transmission, hydrostatic transmission has many advantages. These mowers require less maintenance and are faster than manual mowers.
The hydrostatic transmission in the mower gearbox provides the maximum speed range, which is essential for large lawns. A disadvantage of this transmission type is that it is more expensive than a manual transmission and has lower power efficiency. However, the hydrostatic mower can help you push the mower in both directions without damaging the pump. They also do not require a clutch, which ensures smooth driving and control.
Manual transmission
Several factors to consider when selecting a manual transmission for a mower. First, consider the type of terrain you mow. Some of the terrains are rocky, steep, or slippery. You can decide which type of transmission is best for your terrain by remembering the terrain and how often you need to mow. The manual transmission will also ensure smooth driving. But how do you choose the right one?
The hydrostatic transmission is a manual transmission. The motor is powered by the fluid system, and the amount of fluid sent to the engine determines the speed. Hydrostatic mowers generally have rods controlling the fluid sent to the drive motor. The lever needs to be moved CHINAMFG to start moving CHINAMFG and backward to travel in reverse. These 2 types have different characteristics. Some of them are more expensive than others but easier to use.

PRODUCT PARAMETERS

ITEM

EPO1-672

Ratio

1.92:1/1.47:1

Teeth

23/12/22/15

Module

5.5/5.65

Power(HP)

50

Rated Input

540 rpm

Input/Output Description

13/8Z6/Optic axis

Weight(N.W)

18.5Kg

Application of mower gearbox

The manufacturers replace OEM gearboxes on 5 ‘, 6’, and 7 ‘rotary cutters: work saver, hawking, international, WAC, giant bee, LMC, King Kutter, Midwest, servis, Bush hog, Howse, etc. Please check whether the size is suitable.

Usage Scenario of Lawn Mower Gearbox

We Also Supply PTO Shaft

other gearboxes

Agricultural Gearbox Production Workshop
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.

HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Type: Agricultural Gearbox
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

  • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
  • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
  • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
  • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
  • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
  • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
  • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
  • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
  • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

  • Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
  • Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
  • Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
  • Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
  • Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
  • Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
  • Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

  • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
  • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
  • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
  • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
  • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China factory Epo1-672 Competitive Price Agricultural Gearbox Lawn Mower Series   differential gearbox	China factory Epo1-672 Competitive Price Agricultural Gearbox Lawn Mower Series   differential gearbox
editor by CX 2023-09-28