Item Description

Solution Description

KPC Sequence helical gearbox is a new generation merchandise which made basing on the modular method, It can be connected respectively with motors this sort of as IEC standard motor, brake motor, explosion-evidence motor, frequency motor, servo motor and so on. it has 4 types(),electrical power from .12kw to 4.0kw, ratio from 3.66 to fifty eight.09, Max torque from 120Nm to 500Nm.It can be join discretionary(foot or flange) and use multi-mounting positions accordingly. This item is extensively employed in textile, foodstuff, beverage,tobacco, logistics industrial fields,and so forth.

        Product Attributes

  1. Modular design
  2. Substantial effectiveness
  3. Precise grinding, minimal sounds
  4. Compact structural layout
  5. Univeral mounting
  6. Aluminium housing, light in weight
  7. Carbonize and grinding hardened gears, resilient
  8. Multi-construction, can be mixed in diverse types to fulfill numerous transmission issue

       Installation:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Designs:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

In depth Images

Solution Parameters

GEARBOX Deciding on TABLES  
KPC01..       n1=1400r/min       120Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 one hundred twenty 2600 53.33  160/three          
31 a hundred and twenty 2600 45.89  413/9          
35 120 2600 forty.10  3248/eighty one          
39 a hundred and twenty 2560 35.47  532/fifteen          
49 120 2380 28.50  770/27          
fifty nine one hundred twenty 2230 23.56  212/nine          
seventy one a hundred and twenty 2100 19.83  119/6          
seventy eight ninety 2030 seventeen.86  1357/76          
ninety six 120 1900 fourteen.62  658/45          
one zero one 90 1860 thirteen.eighty* sixty nine/five          
118 120 1770 11.90  2464/207          
143 a hundred and twenty 1660 nine.81  1148/117          
153 eighty 1630 9.17  1219/133          
181 80 1540 7.72  1173/152          
246 70 1390 5.69  1081/one hundred ninety          
302 70 1290 four.63  88/19          
366 70 1210 3.82  943/247          
KPC02..       n1=1400r/min       200Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 two hundred 4500 fifty four.00* 54/one          
thirty two hundred 4500 forty six.forty six* 3717/eighty          
34 200 4500 forty.sixty* 203/5          
39 200 4270 35.ninety one* 3591/a hundred          
48 two hundred 3970 28.88* 231/8          
fifty nine two hundred 3730 23.85* 477/20          
70 200 3520 twenty.08* 3213/a hundred and sixty          
82 140 3330 17.10  3009/176          
95 two hundred 3180 14.eighty one* 2961/two hundred          
106 one hundred forty 3060 13.21  2907/220          
116 two hundred 2970 12.05  1386/one hundred fifteen          
141 two hundred 2780 nine.93  2583/260          
159 a hundred and twenty 2670 eight.78  2703/308          
189 120 2520 seven.39  2601/352          
257 one hundred 2280 five.45  2397/440          
316 one hundred 2120 4.43  102/23          
383 80 1990 three.66  2091/572          
KPC03..       n1=1400r/min         300Nm
n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 three hundred 6000 58.09  639/eleven          
28 300 6000 fifty.02  2201/44          
32 three hundred 6000 43.75  4331/99          
36 300 6000 38.73  426/eleven          
40 300 5860 34.62  4189/121          
forty nine three hundred 5480 28.30  4047/143          
64 280 5571 21.78  1917/88          
81 280 4660 seventeen.33  3621/209          
93 260 4440 fifteen.06  497/33          
113 260 4160 twelve.37  1633/132          
136 240 3910 ten.28  3053/297          
177 180 3590 7.93  1269/a hundred and sixty          
222 one hundred eighty 3320 six.31  2397/380          
255 a hundred and fifty 3170 five.48  329/sixty          
311 150 2970 4.50  1081/240          
374 one hundred fifty 2790 3.74  2571/540          
KPC04..       n1=1400r/min       500Nm  
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
[r/min] [Nm] [N]
24 five hundred 8000 58.09  639/11          
28 500 8000 50.02  2201/forty four          
32 500 8000 43.75  4331/ninety nine          
36 five hundred 8000 38.73  426/eleven          
forty five hundred 7950 34.62  4189/121          
49 five hundred 7430 28.30  4047/143          
64 480 6810 21.78  1917/88          
81 480 6310 17.33  3621/209          
93 460 6571 fifteen.06  497/33          
113 460 5640 twelve.37  1633/132          
136 440 5300 10.28  3053/297          
177 260 4860 seven.93  1269/one hundred sixty          
222 260 4510 6.31  2397/380          
255 230 4300 5.48  329/60          
311 230 4030 4.50  1081/240          
374 200 3780 three.74 2571/540          

Define Dimension:

Business Profile

About our organization:
We are a professional reducer producer positioned in HangZhou, ZHangZhoug province.Our top products is  full range of RV571-150 worm reducers , also equipped hypoid helical gearbox, Laptop units, UDL Variators and AC Motors.Goods are commonly used for applications such as: foodstuffs, ceramics, packing, chemical compounds, pharmacy, plastics, paper-making, building machinery, metallurgic mine, environmental security engineering, and all kinds of computerized strains, and assembly lines.With fast shipping and delivery, exceptional right after-income service, advanced generating facility, our merchandise market well  both at house and overseas. We have exported our reducers to Southeast Asia, Japanese Europe and Center East and so on.Our intention is to create and innovate on foundation of high good quality, and produce a good track record for reducers.

Packing details:Plastic Luggage+Cartons+Picket Situations , or on ask for
We take part Germany Hannver Exhibition-ZheJiang PTC Truthful-Turkey Get Eurasia

Logistics

We can dispatch items by sea, by practice, by air in accordance to client instruction

After Sales Support

1.Maintenance Time and Guarantee:Within 1 year following obtaining products.
2.Other ProviderSuch as modeling choice guidebook, set up guidebook, and difficulty resolution guidebook, etc.

FAQ

one.Q:Can you make as for each buyer drawing?
A: Sure, we provide customized service for buyers appropriately. We can use customer’s nameplate for gearboxes.

2.Q:What is your phrases of payment ?
   A: thirty% deposit prior to production,equilibrium T/T ahead of shipping.

three.Q:Are you a trading firm or manufacturer?
   A:We are a manufacurer with superior products and skilled employees.

4.Q:What is actually your creation potential?
   A:8000-9000 PCS/Thirty day period

five.Q:Totally free sample is offered or not?
   A:Yes, we can supply free sample if customer agree to shell out for the courier expense

6.Q:Do you have any certificate?
   A:Indeed, we have CE certification and SGS certificate report.

Get in touch with info:
Ms Lingel Pan
For any queries just feel free of charge ton make contact with me. Numerous thanks for your variety consideration to our business!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 45/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

Choosing an Agricultural Gearbox

When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
agriculturalparts

Bevel gearboxes

Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.

Surface finish

In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
agriculturalparts

Ellipticity

A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.

Bearings

Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
agriculturalparts

Quality of materials

Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
China High Efficiency Kpc01-02-03-04 Transmission Gear Helical Gearbox with Bonfiglioli Feet     agricultural pto gearbox	China High Efficiency Kpc01-02-03-04 Transmission Gear Helical Gearbox with Bonfiglioli Feet     agricultural pto gearbox
editor by CX 2023-04-12